The Art of Soldering for Jewellery Makers
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The Art of Soldering for Jewellery Makers : Techniques and Projects

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A comprehensive step-by-step guide that will take your craft to a new level. The art of soldering-permanently joining metal components with a torch and solder-is seen as a challenge by many crafters. But this book makes it an easy-to-learn technique for creating beautiful jewellery projects. The book features clear instructions for jewellers of all levels, from the hobbyist to the experienced maker who is looking to expand their soldering skills. It includes pre- and post-soldering techniques, safety procedures, essential equipment and materials required, along with tips and tricks of the trade from leading jewellers. Plus fifteen inspiring step-by-step jewellery projects, including rings, necklaces, chains, earrings, bangles, and more.
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Product details

  • Paperback | 160 pages
  • 220 x 220 x 16mm | 539.99g
  • Search Press Ltd
  • Tunbridge Wells, United Kingdom
  • English
  • 200 colour
  • 1844489620
  • 9781844489626
  • 45,371

Review quote

Oct 13

A beautifully presented how to book with step by step photographs of techniques and projects. Clear instructions and great photography with beautifully designed projects. Learn how to master soldering and employ this useful technique to create beautiful jewellery. There are 15 projects and you will be raring to try your new techniques on your own creative ideas and designs. This is a very attractive book. * Karen Platt Yarnsandfabrics.co.uk/crafts *
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Table of contents

PRELIMS ( 5 p p )

INTRODUCTION ( 4 p p )

An introduction to the history of soldering, from traditional methods, such as mouth blowing torches, to modern

day micro welders.

CHAPTER ONE /HOT CONNECTIONS : HOW JEWELLERS USE SOLDER (12 pp)

A gallery of inspirational work by leading jewelers, showing the use of solder in a range of constructions. In each

example, the solder joins are "called out" using a graphic device to truly reveal how pieces are constructed.

CHAPTER TWO / EQUIPMENT (6pp)

Basic Soldering Equipment and Tools: The Essentials

* Soldering torches: mouth, gas, gas and air, acetylene, and micro welder

* Revolving soldering turntable

* Fire bricks/heat proof blocks and boards: charcoal block, soldering block, pumice block, honeycomb ceramic

board, and firebrick board

* Soldering jigs and wigs: wire nest, ring ceramic holder, third hand base, and soldering pins and clips

* Tweezers: reverse action, straight and curved, stainless steel, brass, and plastic

* Soldering probe: for the directing and moving of solder

* Small brush: the advantages of using a slightly finer, more expensive brush

* Snipes for cutting solder pallions

* Selection of small and fine files

* Varying degrees of solder hardness: stripe, wire, pallions, and pre-mixed solder paste

* Types of solder: silver, gold, platinum, and palladium solders

* Flux: traditional borax cone and dish, premixed syringe flux, flux powder, and borax powder

* Pickle

* Cleaning equipment: metal or plastic wire brush, emery paper, emery sticks, and water of air stone

CHAPTER THREE /HEALTH AND SAFETY (2pp)

* Heat proof equipment and materials, and how to use them

* Essential fire safety equipment: extinguisher and blanket

* Storing your torch safely when not in use

* Safety position of gas canister and lighters

* Suitable clothing to prevent fire risk

* Using tweezers and prolongs: safely moving solder and transferring hot parts to and from the soldering area

* Hair safety

* Protective eye wear

* First aid equipment and burns medicine

* Lighting: how to set up the optimum lighting conditions for soldering

CHAPTER FOUR / INTRODUCTION TO SOLDERING ( 6pp )

This section covers the fundamental aspects of soldering and key issues that need to be considered before you start,

from setting up the best working environment to understanding how solder works.

Before soldering

Think about the construction of your final piece: if you know the number of parts and solder joins you will need,

then you already have the basic guide to the soldering stages of your project. You can then number solder joins, and

ultimately understand which solder to apply when, and why.

Lighting

Though direct overhead lighting is best while preparing parts for soldering, a slightly darker environment for the

actual soldering itself is recommended: a low, dim light provides the optimum conditions for looking at metal color

and torch flame.

Preparing parts and joins

Mind the gap: solder flows along joins and will not connect gaps. Always make sure that the pieces to be joined sit

snugly together-joins should be touching securely to allow the solder to flow in perfect channels, making for strong

and successful soldering.

When soldering tubing or metal parts that are prone to relaxation or changes in size when heated, you can avoid

excess metal movement during the soldering process by annealing first.

Handling of parts

To get the perfect finish, joins have to be emeried, cleaned, and placed in pickle and water before soldering. Avoid

touching the parts with your hands, as any oil residue from your skin will prevent the solder flowing efficiently.

Positioning the pieces

Air needs to circulate freely around the parts being soldered, so place them on stilts or other props. This will also

make the pieces more accessible, both visually and physically-raising up your piece on fire bricks or a revolving

turntable, for example, will help you position yourself comfortably at your work. Good posture and steady hands are

vital when soldering, so maximize your hand control by using your work surface for support.

Understanding solder

With solder, understanding how conditions and technique can cause the solder to react will improve the results you

can get from it. Always remember that solder flows toward the heat, so directing the flame evenly around the join

area will keep the solder flowing consistently.

Fluxes

There are various types of flux, and choosing the right one for the particular soldering task will give you the most

favorable soldering surface and conditions to work in.

Blow torch

Understand which type of heat and flame to apply, and when to withdraw it.

When using different torches other techniques and rules have to be applied. For example, a micro welder's flame

should be aimed precisely at the join for successful soldering.

Post-soldering

The processes you carry out after soldering depend on the finish you want and the type of solder join, but typical

post-soldering steps include quenching in water and pickle, to anneal the piece and remove excess solder and

flux marks. Knowing which technique to use is key: quenching can damage certain parts, particularly flat forms, so

understanding the effects of different quenching temperatures can make or break a project.

Cleaning: fixing mistakes

Making mistakes is all part of the learning process, and soldering is no exception. Learn how to clean and disengage

incorrectly soldered parts, and you will be able to start afresh but still use the pieces you have prepared.

Cleaning: after successful soldering

When everything has been done correctly, cleaning the soldered parts should be fairly simple and only require emery

paper and sticks.

CHAPTER FIVE/ TECHNIQUES ( 54pp )

* Sweat soldering

* Butt soldering

* Soldering jump rings: preparing the join

* Soldering tubing: creating a tight fitting join before you solder

* Multi-solder joins with varying solders

* Using stitches to hold parts in position for soldering

* Soldering surfaces and positioning tools/jigs for different pieces

* How to hold small and difficult parts for soldering: using binding wire and making secure clips

* Soldering different metals: silver, gold, platinum, and palladium

* Solder inhibitors: keeping solder from running into unwanted areas

* Stick feed soldering for bigger parts

* Soldering onto a textured or patterned surface (stone setting on textured background)

* Granulation, reticulation, and fusing

* Stone work: how to solder near stones (and other non-metal materials), and how to protect them during repairs

* Soldering of more complex metals such as platinum and palladium

* Use of PUK or laser soldering

* Quenching, cooling, and pickling, and which metals require quenching

* Cleaning your work after soldering

* Removing fire-stains

* Plating or colouring metal after soldering

CHAPTER SIX / PROJECTS ( 60pp )

RING

Soldering and preparation: applying parts before shaping and forming

STONE SETTING ON A RING

Soldering a rub-over setting

PENDANT

* Flat-to-flat soldering: applying slightly formed parts to a flat surface,

* Forming sections on the domed area before soldering (using pre-mixed solder)

Page 5 Copyright c 2012 Quarto Publishing plc

EARRINGS

* Soldering various metals: gold to silver

* How to solder earring fittings

FILIGREE PENDANT

* Multi-solder joins, using solders of varying hardness

* Filigree: How to create and solder

BANGLE

Lengthy solder joins: bangle project with round and square wire twisted together, and soldered before forming

SPHERE CUFFLINKS

Soldering a closed vacuum area; how to create hidden air holes

OPEN BEZEL LOCKET PENDANT

* Soldering and fitting a bezel

* Using stitches to hold the bezel in position for soldering

EARRING/CAST PARTS

* Soldering parts to cast items or pieces made from precious metal clay

* How to burnish cast items to seal the porosity so that solder does not bleed onto them

OPEN BANGLE

Soldering of hinges; involves tube soldering and solder inhibitors

NECKLACE

* Soldering a chain

* Probe soldering

* Soldering a bezel

BROOCH WITH MOVING PARTS

* Soldering an item which requires movement

* Soldering a brooch finding

PENDANT/NECKLACE

Soldering inlaid patterns

BUSINESS CARD HOLDER

* Soldering larger pieces

* Sweat soldering: how to secure pieces with binding wire and other equipment

RING

Soldering platinum and palladium

ESSENTIAL INFORMATION (4pp)

* Melting temperatures: solder types

* Melting temperatures: metal types

* Metal annealing temperatures: which metals are safe and should be quenched after soldering

REFERENCES, INDEX, AND CREDITS (7pp)
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About Wing Mun Devenney

Wing Mun Devenney is a jewellery designer, teacher, product developer and business expert. Her career to date has included working with some of the largest and most successful global jewellery and fashion brands; developing and designing winning jewellery and accessory collections. Her wealth of knowledge jewellery is shared here and in her previous book, The Art of Soldering for Jewellery Makers (Search Press, September 2013).
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Rating details

23 ratings
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3 13% (3)
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