Diesel Engine Electronics and Fuel Management Systems

Diesel Engine Electronics and Fuel Management Systems

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For courses in Engine Electrical Systems or Diesel Engine Fuel Management Systems. Based on the 2004 NATEF Task list as part of certification standard six (6), this text includes most of the newer electronically managed diesel fuel systems that are in use today. By also including detailed information on basic diesel fuel, mechanical fuel injection systems, and engine tune-ups, this book provides a complete fuel and electrical systems text. The content is directed toward acquiring a working knowledge of truck diesel engine fuel management electronics. This book will provide students with a great source for reference materials on system component operation and troubleshooting.show more

Product details

  • Hardback | 528 pages
  • 210 x 276 x 19.05mm | 1,252g
  • Pearson Education (US)
  • Pearson
  • United States
  • English
  • 0131113089
  • 9780131113084

About John F. Kershaw

Dr. John F. Kershaw. For the past twenty-three years, Dr. John F. Kershaw has been a General Motors Training Manager for training centers located in Detroit, Memphis, Washington, DC, and Philadelphia and the Curriculum Architect for the Automotive Youth Educational Systems. He also was an Instructional Designer (Senior Project Engineer) for all of General Motors' diesel engine and fuel system technical training programs, a GM Truck and Bus Technical Instructor District Service Manager for Buick Motor Division of GM Corp, Technical Instructor for FIAT LANCIA of North America, and Technical Instructor for Volkswagen. Dr. Kershaw is certified by the National Institute for Automotive Service Excellence (ASE) in 20 different repair areas, including Certified Master Automotive Technician, Certified Master Truck Technician, Certified Electronic Diesel Engine Specialist (L2), and Certified Automotive Advanced Engine Performance (L1). He is a member of Who's Who Worldwide in the Who's Who Registry of Business Leaders and a member of Who's Who in American Universities. Dr. Kershaw is also a Certified Master Trainer and the author of over 15 GM technical training publications. Dr. Kershaw has also authored the following books: Automotive Electrical and Electronic Systems, 5th Edition, 2004; Manual Drive Train & Rear Axle Systems, 1st Edition, 2004; Automotive Steering Suspension & Wheel Alignment, 3rd Edition, 2004; and Diesel Engine Electrical & Electronic Systems, 1st Edition, 2004. Dr. Kershaw was a policy contributor on the School-toWork Opportunities Act, a consultant on the Development of Integrated Curriculum Standards for the Center for Occupational Research and Development (CORD), a member of the 1994 National Automotive Technicians Education Foundation (NATEF) Medium/Heavy Truck Standards Review and Revision Committee, and a member of the 1996 NATEF Automotive Standards Review and Revision Committee.show more

Table of contents

(NOTE: Each chapter begins with Objectives, Key Terms, and Introduction sections and concludes with Summary, Terms to Know, and Review Questions.) 1. Shop Safety and Haz-Mat.Occupational Safety and Health Act.Hazardous Waste.Fire Safety.Fire Extinguishers.Electrical Equipment Safety.Hand Tool Safety.Power Tool Safety.Compressed Air Equipment Safety.Vehicle Operation.Lift Safety.Hydraulic Jack and Safety Stand Safety.Eye Injuries.First-Aid Kits. 2. Electrical/Electronics.Electrical Fundamentals.Conductors and Insulators.Characteristics of Electricity (Current, Voltage, Resistance).Electrical Circuit.Ohm's Law.Series and Parallel Circuits.Magnetism.Capacitance.Solid State Devices. 3. Vehicle Computer Operation & Electronics Diagnosis.Computer Terminology.Vehicle Computer Operation.ECM/PCM Data Retention.Input Circuit and Output Circuits.ECM and Processing Cycle.OBD I and II.ECM Programming.Engine Management Systems.Using the Digital Multimeter (DMM).Reading Electrical Schematics.Circuit Fault Diagnosis.Electromagnetic Device Diagnosis.OEM Service Manual Diagnostic Process.Semi-Conductor Device Diagnosis.Electro Static Discharge (ESD) Symbol. 4. Diesel Fuel, Sub-Systems, & Mechanical Fuel Injection.Diesel Fuel From Petroleum.Diesel Fuel Sub-Systems.Hydromechanical Injection Fundamentals.Pressure and Linear Measurement Units.Hydraulic Injector Nozzles.Port-Helix In-Line-Type Fuel Injection Pump Operation.Distributor-Type Fuel Injection Pump Operation.Detroit Diesel Mechanical Unit Injection (MUI) System.Caterpillar Mechanical Unit Injector (MUI).Governors. 5. In-Line Type Pump Partial Authority Systems.Caterpillar PEEC System.PEEC System Components.Mack Trucks V-MAC I and II.Bosch PE 7100/PE 8500 Pumps.System Components.RE 24/30 Rack Actuator Housings.Econovance.V-MAC Electronics. 6. Distributor-Type Electronic Pump Systems.Standadyne DS Electronic Pump System.DS Pump Sensors and Actuators.DS Pump Operation.PCM Inputs/Outputs.Bosch VR44 Electronic Solenoid Pump.System Overview.Fuel System.Design and Function.Injection Timing.Electronic Diesel Control (EDC).Nozzles and Nozzle Holders.Glow Plug System.Cummins Accumulator Pump (CAP) System.Primary Fuel System.Pump Design and Function.Injection Timing.Electronic Diesel Control (EDC). 7. DetroitDiesel DDEC I, II, III, IV, V.System Overview.Fuel Sub-System.ECM.Input Circuit-Sensors.Multiplexing.Output Circuit Devices.Electronic Unit Injector (EUI).Governing.Cruise Control.Progressive Shifting.Engine Protection.DDEC III and IV Comparison. 8. Caterpillar ADEM.System Overview.System Components.Fuel Sub-System.Input Circuits.ECM.Smart Options.Output Circuits.Electronic Unit Injectors (EUI). 9. Cummins Celect/Celect Plus.System Overview.Fuel Sub-system.Input Circuit.ECM (Electronic Control Module).Celect Plus Injectors.Engine Protection System.ESP- Electronic Smart Power. 10. Bosch Electronic Unit Pumps (EUP).System Overview.System Components.Fuel Sub-System.Input Circuits.Engine Controllers and Management Electronics.Electronic Unit Pumps.Comparison Between E-7 V-MAC II and E-Tech V-MAC III. 11. Hydraulic Electronic Unit Injector (HEUI) System.System Overview.(1) Fuel Supply System.(2) Injection Actuation System.(3) HEUI (Hydraulic Electronically Controlled Unit Injector).(4) HEUI Electronic Management and Switching. 12. Common Rail (CR) Electronic Fuel Systems.Bosch Common Rail (CR) Fuel System.Cummins Signature 600 Series Engine.Cummins InsiteTM Electronic Service Tool.show more

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